Plugging Macine Page Slide

Patented Plugging Technology
Machines & Accessories

Suspended Plugging Machine


Suspended Plugging System
Model Applied size Main
shaft
diameter
Maximum
stroke
Transmission
Mode
Feed
Capacity
Applied
Pressure
FD150 DN100 ~ DN150
4″ ~ 6″
Φ80
(mm)
750mm Manual 6mm/r ≤100bar
(≤1450psi)
FD300 DN200 ~ DN300
8″ ~ 12″
Φ90
(mm)
1750mm Hydraulic 0~300mm stepless
regulation
≤100bar
(≤1450psi)
FD500 DN350 ~ DN700
14″ ~ 28″
Φ140
(mm)
2700mm Hydraulic 0~300mm stepless
regulation
≤100bar
(≤1450psi)
FD1000 DN800 ~ DN1200
32″ ~ 48″
Φ190
(mm)
3700mm Hydraulic 0~300mm stepless
regulation
≤100bar
(≤1450psi)

Cylinder Plugging Machine


Cylinder Plugging System
Model Applied
Size
Spindle
Diameter
Max Travel Transmission
Mode
Feed
Capacity
Applied
Pressure
EFD45~67 Φ45mm~
Φ67mm
Φ45
(mm)
500mm
20in
Manual 3mm/r ≤64bar
(≤928psi)
EFD150 3“-6” Φ93
(mm)
700mm
28in
Manual 6mm/r ≤64bar
(≤928psi)
EFD300 8“-12” Φ112
(mm)
900mm
35in
Manual 6mm/r ≤64bar
(≤928psi)
EFD500 14“-28” Φ105
(mm)
1600mm
63in
Hydraulic 0~300mm stepless
regulation
≤64bar
(≤928psi)
EFD1000 32“-48” Φ105
(mm)
2400mm
94in
Hydraulic 0~300mm stepless
regulation
≤64bar
(≤928psi)

Completion Machine-no leakage type


Completion Machine - No Leakage Type
Models Size Pressure Description
XD 45-67 1 ½“-48“ 64bar/100bar
(928psi/1450psi)
Matches with our patented
no-leakage stopple fittings.
A plug is lowered onto the
stopple for hot tap
plugging operations.
XD150 1 ½“-48“ 64bar/100bar
(928psi/1450psi)
Matches with our patented
no-leakage stopple fittings.
A plug is lowered onto the
stopple for hot tap
plugging operations.
XD300 1 ½“-48“ 64bar/100bar
(928psi/1450psi)
Matches with our patented
no-leakage stopple fittings.
A plug is lowered onto the
stopple for hot tap
plugging operations.
XD500 1 ½“-48“ 64bar/100bar
(928psi/1450psi)
Matches with our patented
no-leakage stopple fittings.
A plug is lowered onto the
stopple for hot tap
plugging operations.
XD1000 1 ½“-48“ 64bar/100bar
(928psi/1450psi)
Matches with our patented
no-leakage stopple fittings.
A plug is lowered onto the
stopple for hot tap
plugging operations.

Cutter


Cutter - Hot Tapping Machine
Name Model Size Description
Cylinder Plugging Cutter Series TCC 1”-96” Designed for use matched with our range of
cylinder plugging machine specifications, applying
to the corresponding pipe for cylinder plugging
operations.
Suspended Plugging Cutter Series TCEX 4”-48” Designed for use matched with our range of
suspended plugging machine specifications,
applying to the corresponding pipe for cylinder
plugging operations.

Stopple Fitting


Stoppable Fitting 1

Stoppable Fitting 2
Name Size Max
Operating
Pressure
Description
Cylinder Stopple
Fitting - 4-Way Tee,
No Leakage Design
1”-96” 100bar
(1450psi)
Pre-welded on pipelines of the same size.
Specifically used with EFD type plugging
machines and expanding sleeves for cylinder
plugging operations
Suspended Stopple
Fitting-3-Way Split
Tee, No Leakage
Design
3”-48” 100bar
(1450psi)
Pre-welded on pipelines of the same size.
Specifically used with FD type plugging
machines, sealing elements, and plugging heads
for suspended plugging operation.

Auxiliary Equipment


Auxiliary Equipment - Plugging Head

Plugging Head: (Patent No.: ZL 2005 2 0018309.X) Strength of 100bar and safety factor of 6 times are designed in the plugging head, making it resilient and eliminating fatigue damage after long-time usage for high-pressure plugging. A scrap sweeping device and automatic pressure compensation device on the plugging head ensure a complete plugging seal, meeting the standard of zero-leakage plugging on spiral weld pipes, straight seam pipes, and seamless pipes.

Air pressure sealing tests are performed at 0.5bar, 1bar, 2bar, 4bar,8bar, 10bar and 12bar – test results must be successful at zero-leakage. Water pressure sealing tests are then performed at 16bar, 25bar, 64bar, 100bar and 125bar – test results must be successful at zero-leakage.

 

Auxiliary Equipment - Sealing Element

Sealing Element: Size: 4”-48”

Designed for use specifically with FD type suspended plugging machines and plugging heads of the same size. Features include high-pressure resistance, oil proof, and acid and alkaline resistance.

 

Auxiliary Equipment - Expanding Sleeve

Expanding Sleeve: Size 3”-48”

Designed for use specifically with EFD type cylinder plugging machine of the same size. It features a large expansive force, a zero-leakage seal, and is especially effective on deformed pipe walls.

Request an Estimate

Because of our large range of services and equipment, as well as variables in pipeline parameters and specifications, we highly encourage interested customers to take advantage of our complimentary consultations and quotations. This allows our engineers to fully familiarize themselves with the site, system, and needed scope of services – additionally, it allows us to become better acquainted with you, the customer!

 

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